Determine the value of cutting cutting tool
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- source:SVEND CNC Machining
0044RCKT 130400-PH40401(is good) 4.
00 exterior refrigeration 4208020.
051.
002000"0.
0250.
000.
0092.
Milling cutter of type of axis of method of 5 new treatment 2.
0044FF WOMT 09T320TIC9281(is good) 4.
00 exterior refrigeration 4208020.
051.
002000"0.
08257.
000.
05712.
85 can see, through introducing new cutting tool technology, raised metallic excision rate considerably, make process capability is able to rise thereby. Of new cutting tool technology introduce and put into production was used only about 0.
5 weekday. Cutting tool cost uses new cutting tool technology to still can save cutting tool cost. The tool manufacturer that uses latest technology to develop cutting tool product passes the cutting tool with development higher intensity and razor blade, can offer the treatment solution with better economy. Through using technology of newest suppress of hard alloy razor blade, can produce piece have the cutting tool with more cutting blade, higher intensity and bit, use hard alloy data better thereby. The technological process that simple flow introduces cutting tool new technology is not due very complex, and the enterprise can upgrade in cutting tool normally after updating, be benefited instantly. When introducing cutting tool new technology, need personnel of as professional as cutting tool technology to establish working relationship or cooperative relationship only can. These cutting tool experts should contact many treatment application example, can become the valuable resource that uses the new technology that rolls out ceaselessly to undertake persistent upgrading updating to cutting tool. Applied example is versed in die manufacturer is led to heighten the treatment effect of some project, need shortens the integral cycle time of job shops, produce more work in order to be inside shorter time. Through concerning with the collaboration of supplier of a tool, they can acquire certain and newest cutting tool technology. By the AISI/SAE 4140 low-alloy steel that treatment material is anneal (alloying element content under 5%) . Give mould substrate for rough machining, need uses brae mill and groove mill to undertake to workpiece burden thick mill is machined. After analysing treatment to ask, tool supplier recommended a kind to be excised technically for fast metal (the solution that FMR) is machined and the milling cutter covering type of the design regards a likelihood as. The characteristic that this kind of cutting tool installs life of time weak point, cutting tool to grow and the process capability that freeboard feed leads make its suit thick mill treatment very much. It used the triangular bit of a kind of special kind, its every tine feed can be as high as 3.
5mm. This kind of distinctive bit geometry appearance made structure of blade of cutting of big circular arc, make cutting tool still can realize tall feed to machine when every tine bears to cut bits negative charge greatly. In addition, the bottom design of bit is cylinder, can place hold in blade holder cooperate Kong Zhong, make bit can bear bigger cutting force, undertake milling in order to exceed groovy feed rate thereby. After using this kind of structure to design, the clip that improved bit greatly holds tigidity, can eliminate from this normally action originallies at tightening the major stress on bolt. Go up at main shaft as a result of action of axial of cutting force edge, because this conduces to,increase the stability in treatment. These design characteristics make this cutting tool can achieve very high metallic excision rate, can improve the efficiency of whole project thereby. After using this kind of advanced cutting tool, the manufacturing efficiency of job shops of this industry pattern rises substantially, cutting speed maintains in 128m/min, cutting deepness maintains in 1.
27mm. In the meantime, workbench feed rate increases 6528mm/min from 1270mm/min, raised 5 times above; Every tine feed is led also from 0.
5mm/ turns rise 2.
0mm/ turns; Cut bits ply on average 0 from using primary cutting tool.
23mm increases to 1.
45mm. Although undertake machining with this kind of cutting parameter that rose considerably, the work number that every cutting blade can machine still rose one times (from 0.
1 to 0.
2) , the handling time stability of every cutting blade maintains in 15 minutes. Treatment project total cutting time shortens about 16 hours from in the past for about 4 hours. In this treatment project, of man-hour shorten conduce to not only reduce finished cost, and make job shops of this industry pattern OK and additional accept more treatment items. To manufacturer, time is an important resource, can produce major effect to the enterprise. CNC Milling CNC Machining