Hill is tall: Raise cutting efficiency to prolong cutting tool life

Carry company of equipment supplier Expert-Tuenkers to will shorten further carriage time raises manufacturing efficiency to regard its as one of core jobs. Carriage absolute velocity does not have top priority, more important is to be in still mix between athletic condition sudden switch. This also made one of core competition ability of Expert-Tuenkers company, they achieve higher drive trends performance through unique curvilinear machinery structure. In carry performance of technical domain trends to basically rely on revolving stage, lift bed of litre of stage, roller to carry machine or elevator instrument will come true, the user can eliminate such as from this rotational, rise, drop and feed " fixed time " .

Expert company finishs the production of standard unit in Lorsch, and need of special spare parts asks to have production according to the client. The transportation of the company that the manufacturing process of clingy target domain and product comes from Lorsch this the product basically supplies auto industry. Besides masses automobile group, the group such as the BMW, nimble when protecting and Daimule also is the client of Expert company. Masses car produces what the line used Expert firm entirely to carry a product in the Pasatesheng of Emden. In addition, produce on the revolving stage that the model such as the Insignia that Ou Baogong manages and Ao Di A4/A6 also is in Expert company. Besides auto industry, the industry that pack also is the important client of Expert company, although dimensions still cannot place on a par with auto industry. Expert company holds water at 1961, thenceforth rises to extend product range ceaselessly, and ground of follow a rational line to do some work well established machine tool group. Nowadays, the main core product of this company, such as drive stands or revolving stage is made completely independently. Operation director Mr Roland Malz of Expert company emphasizes saying: "Our company belongs to the Germany of 100% to make. Company besides the cutting craft besides the tradition, return what can begin a complete set of to solder, arenaceous craft of calcination and gush, the independent character that because this can ensure,produces. " the core link of machining is machine tool of high accuracy numerical control. In addition, this company returns the machining center that owns lathe of such as circumgyrate and boring machine to wait. This company still will have investment of machining center of double module of a DMC 125FD to use August, make this company has a car thereby - mill technology. The craft of Expert company prepares chief Mr Alexander Von Schwech to say: "To can finish all treatment link of component, we shortened as far as possible run time reduces cost. Subsequently and the dimension precision that those who come is workpiece and exterior quality got ameliorative. " should undertake sheet or when small lot is machined, use different complex level to label according to existing pattern plate commonly. Mr Von Schwech says: "As a result of us the workpiece material of 90% is St37, St52 and GG30, accordingly we always need to be the same as welding line, sand holes and shrinkage cavity fight. " the requirement that machine tool and cutting tool must satisfy high level. Although produce pattern of big batch of trend erroneous tendency at present, but be aimed at some specific spare parts is phyletic, the machine tool still needs to use affirmatory production lot repeatedly. Mr Von Schwech says: "We can be used flexible muti_function the manufacturing demand that cutting tool will come to satisfy specific amount. " of 　 cutting tool change the enterprise needs to optimize pull current Cheng ceaselessly. Mr Von Schwech emphasizes saying: "We are being held in the arms greatly interest will try new-style cutting tool, and practice proves such trial is not complex also. " at the same time he also is willing to undertake trying together with tool supplier very much. The Square 6 series of company of Seco cutting tool pours horny milling cutter, Erkrath is a kind of such attempt. Of this series cutting tool on generation product got applied extensively in this company, and adopted a few quite slashing cutting requirements. However, cutting tool gradually ageing, its produce efficiency to also be affected accordingly. Serious cutting tool wears away brought exalted grind charge again. Advisory sale engineer Mr Steffen Marx that the beginning of the year serves mechanic Mr Frank Schaefer and Seco tool this year undertook arrange with together. Mr Schaefer says: "Our target basically is technology of will new-style cutting tool applies at what choose meticulously, the client that with us good faith cooperates. The beginning of the year on the machine tool that we provided one part cutting tool to use Yu Jichuan interconnected system to Expert company. " 　 　 Mr Marx says: "Square 6 it is the first takes 6 blade but the milling cutter pouring wine cup of dislocation razor blade, be versed in a perfect 90 ° part can be produced inside the pace in. Because this can be shown,reduce cutting tool amount and the frequency that change a knife. " Square 6 is a kind of high accuracy is flexible cutting tool, can use at cutting groove, outline, plane and undertake deep mill is machined. Mr Schaefer says: "Course sclerosis and the milling cutter head that coating handles can machine a diameter to amount to the 40 workpiece to 160 millimeter, still can rise flatness and homocentric degree, and prolong service life. " the base that handles in sclerosis and solid double-faced but can make sure deepness is amounted to on the foundation of dislocation razor blade 7.

The treatment precision of 5 millimeter. The economy of 6 type razor blade is taller also at the same time. But the planar groove on dislocation razor blade can improve exterior quality, need not extra finish machining step. The St52 material that after fast investment uses this kind of cutting tool to be revealed in first time, uses in elevator before long lifts litre of box body character to go up. Mr Von Schwech recollects: "One solders at that time the spare parts is undertaking machining, accordingly we used this opportunity to undertake test and verify in actual production. Get very quickly confirming, we can machine the slideway that plans beforehand not only, still can undertake machining to end panel. Accordingly, we can save the cost of a cutting tool. " when undertaking machining to slideway before this, also can get the axial shoulder of 90 ° , but the stability of dislocation type razor blade that uses at that time not beautiful, be forced to arrange precision work again after rough machining. Because rate of Square 6 treatment is rapidder, can omit not only a cutting tool, still can shorten handling time 50% .

Can prolong service life one times from this, the amount that can process a spare parts enlarges 4 times. Mr Von Schwech emphasizes saying: "Litre of box can be moved every year nowadays in 200 afore-mentioned technology are implemented on body, the economic benefits that brings from this is very considerable. We plan to want large-scale promotion in the future this kind of cutting tool, of machine tool respect fall to will reach 5 digit originally. " the application that 　 　 Mr Von Schwech needs to make adjustment can find sequel to production only. Face plate of the cover board that chose St37 material this to pledge, engine has a test on small-sized machining center. With raise litre of box put oneself in another's position similar, the plane that also needs this to go up to weldment undertakes planar milling is mixed horny milling cutter. Mr Malz emphasizes saying: "Differ with the application of first time, it is the vintage boring machine that is not worth in a power undertakes this, used SK40 knife handle. Even so, square 6 still can throw quickly use. " because saved a cutting tool,can raise feed rate in the begining 1 times, shorten handling time half, treatment the distance increases 2 times. Mr Schaefer says: "In the treatment case of cover board, cost is managing can amount to about 4300 euro. " 　 appeared eventually in the midway that checks the 3rd times the impact resistance that Seco pours cutting tool of horny milling cutter. Mr Von Schwech says: "We use the box with Square 6 simple to GG30 material cutting tool to undertake machining, appeared apparent shrinkage cavity and sand holes. This scale as it happens makes cutting tool succumbs. " the plane that using now measured a head to raise strong evidence for Seco cutting tool: When feed speed from 800 millimeter / minute raise 1500 millimeter / minute, as a result of cutting speed rise, handling time shortens from 9 minutes for 4.

8 minutes, cutting distance can break up even time. Use DuratomicMP2500 can achieve promotion of afore-mentioned production efficiency. Mr Von Schwech recollects: "We with so far application undertakes demonstrative as example, use 3 of Square 6 milling cutter pouring wine cup main argument: Very breathtaking wear, tall cutting efficiency and very long use time. " the wear that of be the first to be affected is cutting tool had huge flight. Mr Von Schwech says: "I never still had contacted so good performance before. " at the same time this kind of cutting tool returns with safety performance of higher treatment quality, production and versatility move to say. Still plan to use Square 6 cutting tool at next in the Expert company of Lorsch: Replacing stage by stage at present on generation cutting tool, progressively investment is used. Apply at 4 machine tools temporarily, before long still will apply at the Che Xi center that buys newly and this company in the future on all high-powered support. Mr Malz says: "We purchased the milling cutter pouring wine cup of Seco company and milling cutter of high speed plane for our machining center at the same time, in order to replace the cutting tool of ageing. High speed milling cutter can be used at a variety of treatment craft, craft of follow-up of the person that undertake complete drill through Kong Huo on double main shaft for instance. This will reduce cutting tool cost further. Craft of cutting of tall feed of have the aid of of this Expert company strode brand-new domain, square 6 and tall feed are becoming the one's right hand of people gradually, and Seco tool limited company also became good partner. Altogether, the competition ability that retains machine tool and cutting tool is bumpy infrangible develops the strategy. " Mr Von Schwech says: "The efficiency that develops cutting tool adequately can strengthen our investment confidence. "The efficiency that develops cutting tool adequately can strengthen our investment confidence.. CNC Milling CNC Machining